Loading station

Client's Request and Task

A leading company in the chemical industry tasked us with designing a loading station specifically for the safe filling of ISO containers with sulfuric acid. It was crucial to create a workspace that protects employees from the elements, offers ergonomic working conditions, and operates entirely without electricity. The requirements included a stable, reliable, and standard-compliant execution that takes into account the unique challenges of handling sulfuric acid.

The goal was to develop a solution that provides an enclosed and secured work area for the operator, while accommodating the process-related variable height positions of the ISO container nozzles. Our task was to ensure the safety of employees in all weather conditions while simultaneously supporting an efficient workflow that guarantees high productivity, even considering the strictest safety and ergonomic standards.

• Loading station for the safe filling of ISO containers with sulfuric acid
• Stable, reliable, and standard-compliant construction without electricity
• Enclosed and secured work area for the employee

Our Solution

Loading Station Concept
We present a loading station that, as an integral part of operational logistics, provides fall protection during the filling processes of containers. The station is connected via an upper frame, securely mounted to an existing client-side steel frame. A railing basket rigidly attached to the upper frame ensures maximum safety as an all-around fall protection.

Specifications and Flexibility
The loading station offers sliding railings on both longitudinal sides to facilitate the introduction of the filling hose and adapts to the variable heights of the container nozzles. Personnel can access the roof of the container through a safety door, thus working protected in a defined area.

Safety Aspects
The construction without electricity adds an additional level of safety, as no spark formation is possible – a crucial aspect when handling sulfuric acid. The stable design ensures reliable stability in various weather conditions.

Technical Data and Load Capacity
The station was designed to meet the specific load requirements for loading sulfuric acid. The dimensions of the railing frame and the upper frame ensure a generous working area, and the overall construction provides sufficient height for container filling.

Modularity and Adaptation
Our loading station can be easily integrated into existing operational structures and, due to its modular design, can be adapted to different container sizes and types. This ensures a flexible and future-proof investment for our client.

Conclusion
The custom-designed loading station meets all specific requirements of our client for the safe and efficient filling of ISO containers with sulfuric acid. By forgoing electricity, coupled with the robust construction and ergonomic design, the station not only offers the highest level of safety but also optimal support for work processes – a valuable addition to operational safety management.